Manuals

Engine Maintaince Manuals

J2200 Engine Maintenance Hydraulic Valve Lifter Models
J2200 Engine Maintenance Solid Valve Lifter Models Manual

J3300 Engine Maintenance Hydraulic Valve Lifter Models Manual

J3300 Engine Maintenance Solid Valve Lifter Models Manual

Engine Instalation Manuals

J2200 Engine Installation Manual Part 1 of 2
J2200 Engine Installation Manual Part 2 of 2
J3300 Engine Installation Manual

Engine Parts Book

J2200 Hydraulic Engine
J2200 Solid Lifter Engine
J3300 Hydraulic Engine
J3300 Solid Lifter Engine
J5100 Solid Lifter Engine

Propeller Manuals

4 Cylinder Technical Manual

Aircraft Technical Manuals

J160 & J170

Pilot Operating Handbook

J160

 

Airframe Constructors Manuals
(this section is under development)

Welcome to the Constructors Manual page!

In these Manuals you will find all the instructions that you will need to build your very own Jabiru, one step or task at a time. Each task in these Manuals stands alone, with the intention that each task will be completed before you move on to the next task. There are many good reasons for this approach: you can easily keep track of where you are in the build; it forms a checklist to ensure that nothing gets overlooked; and in many cases a task will be dependant on the completion of a previous task and if the sequence shown in the Table of Contents is followed there will be no issues of this kind.

The Constructors Manual is being written and updated on a continuous basis and the information on this page will be regularly updated. If you need a specific task that is not yet available please let us know and we will prioritise that task and load it up here as soon as it is complete. In all cases the version of each task or Manual is the date in the footer, where the latest date is the current version, so if you have downloaded a task and you want to check if there has been an update just check the date in the footer.

The 6 model-specific Constructors Manuals below have been completed up to the end of the Painting stage. They are reasonably large (~18MB) .pdf files: click on them to view or download. Each has a linked Table of Contents (ToC). Click on any task in the ToC to go directly to that task – this is a standard navigation feature in pdf files.

If you only want a specific task and don’t want to download the big files, then below the Manuals are all the individual tasks in the Constructors Manual, listed in the correct build sequence, all of which are small .pdf files of between 4 and 8 pages. Click on any task to view or download.

Model designation: “J100” denotes J160 and J170, “J2400” denotes J230, J250, J430 and J450. “J2430” denotes J230 and J430, “J2450” denotes J250 and J450 and so on. “JALL” denotes all “J” series aircraft.

Regardless of which files you download we recommend that you start by reading the General Introduction before proceeding to the individual tasks. This contains important information relating to your build and should be read thoroughly.

Jabiru J160 Construction Manual
Jabiru J170 Construction Manual
Jabiru J230 Construction Manual
Jabiru J430 Construction Manual
Jabiru J250 Construction Manual
Jabiru J450 Construction Manual
 
Build Sequence for Kit Aircraft
General Introduction
Pre-Paint
Fuselage
_Underbody penetrations_J2400
_Fit ventral fin and trim horn_JALL
_Prepare fuselage_J100
_Prepare fuselage_J2400
Undercarriage
_Undercarriage_Assemble main wheels_JALL
_Undercarriage_Assemble main gear_JALL
_Undercarriage_Fit main gear_J100
_Undercarriage_Fit main gear_J200
_Undercarriage_Fit main gear_J400
Firewall
_Fit firewall_JALL
_Firewall fittings_J100
_Firewall fittings_J2400
_Assemble and fit nose gear_J100
_Assemble and fit nose gear_J2400
_Fit engine and mount_J100
_Fit engine and mount_J2400
_Fit windscreen_JALL
_Fit control cables and lines_J100
_Fit control cables and lines_J2400
Empennage
_Fit vertical tail fin_J100
_Fit vertical tail fin_J2400
_Fit elevator_J160
_Fit elevator_J170_2400
_Fit horizontal stabiliser_J100
_Fit horizontal stabiliser_J2400
_Fit Rudder J160
_Fit Rudder J1702400
Engine
_Fit propeller flange extension_JALL
_Fit ram air cooling ducts_J2400
_Fit ram air cooling ducts_J100
_Fit oil cooler_J100
_Fit oil cooler_J2400
_Fit cowling_J100
_Fit cowling_J2400
_Fuel System Conduit_J2400
_Fit flap drive shaft mounts_JALL
Interior
_Console - _Pre-Fit Handbrake_JALL
_Console - _Pre-Fit Trim Control_JALL
_Console - _Fit Control Stick_JALL
_Controls - Fit Rudder Pedal Mount Blocks_JALL
_Controls - Fit aileron cable brackets_JALL
_Fit Panel Mounted Throttle_JALL
_Fuel System_J100
_Fuel System_J2400
_Fit seatbelt anchors_J100
_Fit seatbelt anchors_J200
_Fit seatbelt anchors_J400
_Fit rear seat_J400
_Pre-fit doors_J100
_Pre-fit doors_J2400
_Fit door gutters_J2400
_Fit windows_JALL
_Wheel Alignment_JALL
_Pre-Fit wheel spats_JALL
Wings
_General_JALL
_Fit fuel tank filler body_J100_2430
_Fit fuel tank filler body J2450
_Prepare wing root J160
_Prepare wing root J170
_Prepare wing root J2430
_Prepare wing root J2450
_Cut aileron cable inspection opening_JALL
_Fit quick drain sumps_J160
_Fit quick drain sumps_J170_2430
_Fit quick drain sumps_J2450
_Mount flaps_J100
_Mount flaps_J2430
_Mount flaps J2450
_Fit Wing tips_J160
_Fit Wing tips_J170_2430
_Fit Wing tips J2450
_Fit Ailerons J162400
_Fit Ailerons J170

_Fit pitot tube to strut JALL

_Fit vibration damper to strut J1702400
Paint
_Painting JALL
Post-Paint
General JALL
Firewall Forward
_Engine Control Cabling J100
_Engine Control Cabling J2400
_Fit propeller and spinner_JALL
Interiors
_Controls - Fit flap drive motor_J2400
Wings
_Install Aileron Cables J160
_Install Aileron Cables J2430
_Install Aileron Cables J2450